Month: February 2012

Design – Steel Making – Mining

Hamilton By Design offer a specialise Modelling and Detail Design service to the Mining and Steel making  industries
Bluescope Steel’s Steel making Vessel No. 3
Vessel Cone Manufacturing

Specialist 3D modelling Servicing the Mining and Steel making Industries
The wall thickness of material was 80mm rolled plate

Pipework underside of Vessel

Hamilton By Design offer Steel Making and Mining Industry a Services that ensures that Machined and Fabricated Components Assemble together first time every time.
 
Steel Making | Mining Equipment | 3D Design | Shop Floor Fabrication Drawings

Design to Manufacture

Hamilton By Design offer the complete Industrial design process from initial Research, Sketching, Developing, Virtual models, Finite Element Analysis, Prototype and tooling construction all the way through production in many cases. Hamilton By Design have a team of industrial designers, engineers, toolmakers and injection molders these function are preformed in-house.

Our view is that scalability and manufacture-ability is at the forefront for the design process without a depth of manufacturing knowledge it is impractical to consider researching. It is not practical to have design that look fantastic yet do not lend themselves to manufacturing process the some Sydney design companies come up with. Hamilton By Design assist Asian manufacturing companies develop manufacturing process based on Australian and or European standards  ensuring that the quality along with expectations are not compromised.

 Timing of tooling, lead times for smaller injection molds or press tools can take up to 5 weeks average size single cavity tools / molds from 6 to 10 weeks this is dependent on the number of cavities. Lead times  for
tools generally start at 10 weeks upwards with a direct relationship between the number cavities of forming stations in terms of press tooling. Tooling can be built and tested in Australia and shipped to any of our preferred suppliers across the Asian region.

Industrial Design |  Central Coast  |  Sydney  |  Hunter Valley  |  Product Design
Prototype Builders  |Finite Element Analysis  | Design Engineers

   

 

EDM the Process

EDM is a high precision metal removal process that uses thermal energy from a fine, accurately controlled electrical discharge -spark to erode – vaporize metals.
The scope of the EDM process ranges from the drilling of micro-holes that are smaller than a human hair to machining 100,000 pound automotive dies. In EDM, the workpiece must be electrically conductive and the machining gap submerged in a dielectric fluid. In the EDM sinking process, the inverted image of the tool electrode is gradually impressed in the workpiece.
Although each machine type is significantly different in design and application, they all use thermal energy produced by pulsed spark discharges for metal removal. The two primary types of EDM systems are “Die-Sinking” and “Wire” EDM. Die-Sinking machines are also called Sinker, Ram-Type, Conventional, Plunge or Vertical EDM. 
For more information on the EDM Process or to get Hard Materials Cut to a profile contact ALNO Product Services www.alnoproductservices.com.au 
EDM | Central Coast | NSW | Sydney

ALNO Tyre Recycle Machinery

ALNO product Services have assisted Ray Goldberg’s Company TRM USA across the world addressing many of Rays Crumb Manufacturing issues.

These design issues have resulted in:

  • Offer a higher levels of product quality
  • Improved machine reliability.
Both of these have lead to higher levels of customer satisfaction particularly in recent years. All machinery built by ALNO Product Services are serviced by ALNO Product services with 5 year Maintenance contracts.
Over the years Ray and his businesses have been through a great deal and for the most part that has been written about him is not consistent with our experience we have found Ray to be an honest and very respectable director of a business. Futrhermore has always meet our terms with regard to payments.

 
As our confidentiality and intellectual property agreements have expired with Ray and his businesses ALNO Product Services are more than happy to assist other ambitious tyre recycling companies or improve existing the tyre recycling processes.
For more information on Tyre recycling process contact www.alnoproductservices.com.au

Tyre | Recycling | Process | Manufacture | Tyre Crumb

Tyre Recycling on the Central Coast

Hamilton By Design have assisted Ray Goldberg’s Company TRM USA across the world addressing many of Rays Crumb Manufacturing issues at the design stage of the production process.

These design issues have included:

  • Offer a higher levels of product quality
  • Improved machine reliability.
Both of these have lead to higher levels of customer satisfaction particulary in recent years.
Over the years Ray and his businesses have been through a great deal and for the most part that has been written about him is not consistent with our experience we have fond Ray to be an honest and very respectable director of a business.

 
As our confidentiality and intellectual property agreements have expired with Ray and his businesses Hamilton By Design is more than happy to assist other ambitious tyre recycling companies or improve existing the tyre recycling processes.
For more information on Tyre recycling process contact www.hamiltonbydesign.com
Tyre | Recycling | Process | Manufacture | Tyre Crumb